The ball mill is a crucial grinding equipment widely used in mining, metallurgy, chemicals, building materials, and other industries. It is primarily designed to fine-grind materials, meeting the subsequent process’s particle size requirements. The ball mill achieves this by utilizing the impact and grinding action of steel balls within its cylinder to reduce the material to the desired size.
Adjustable Particle Size: By modifying the steel ball ratio and grinding duration, the discharge particle size can be easily controlled to meet varying production needs.
Stability and Reliability: High-quality materials and advanced manufacturing techniques ensure the ball mill’s stability and reliability during extended continuous operation.
Energy-Saving and Environmental-Friendly: Optimized power systems and energy-efficient designs reduce energy consumption and minimize environmental pollution, aligning with green production standards.
Ф900×1800
Ф1500×3000
Ф1500×4500
Ф1830×7000
Ф2400×4500
Ф3200×4500
Ball Mill Applications
Ball mills are extensively used in the material grinding processes of mining, metallurgy, chemicals, building materials, and other industries. They provide efficient and reliable grinding solutions for various materials, including metallic and non-metallic ores.
Ball Mill Working Principle and Structure
Working Principle: The ball mill operates by utilizing the impact and grinding action of steel balls within the rotating cylinder. As the cylinder rotates, the steel balls are lifted by centrifugal and frictional forces and then fall freely under gravity, impacting and grinding the material. Simultaneously, the material is constantly tumbled and ground against each other by the balls’ motion, achieving the desired particle size reduction.
Structure: The ball mill mainly consists of the following components:
Cylinder: The main body of the ball mill, which houses the material and steel balls. It is typically welded from thick steel plates, providing sufficient strength and rigidity.
End Caps: Located at both ends of the cylinder, these seal the cylinder and secure the main shaft. They feature feed and discharge openings for material inflow and outflow.
Main Shaft: The rotating axis of the ball mill, connected to the motor through bearings and transmission devices. It drives the cylinder’s rotation, generating the impact and grinding action of the steel balls and material.
Bearing Housings: Support the main shaft and bear the weight of the ball mill. They are typically made of cast iron or steel, providing adequate strength and stability.
Transmission Devices: Comprise motors, reducers, and couplings, transmitting power from the motor to the main shaft and driving the ball mill’s rotation.
Lubrication System: Lubricates various points in the ball mill to reduce wear and friction, extending equipment lifespan.
Ball Mill Structure
Ball Mill Technical Parameters
Ball Mill
Model
Shell rotation speed
(r/min)
Ball load
(t)
Feeding size
(mm)
Discharging size
(mm)
Capacity
(t/h)
Motor power
(kw)
Total weight
(t)
Ф900×1800
36-38
1.5
<20
0.075-0.89
0.65-2
18.5
5.85
Ф900×3000
36
2.7
<20
0.075-0.89
1.1-3.5
22
6.98
Ф1200×2400
36
3
<25
0.075-0.6
1.5-4.8
30
13.6
Ф1200×3000
36
3.5
<25
0.074-0.4
1.6-5
37
14.3
Ф1200×4500
32.4
5
<25
0.074-0.4
1.6-5.8
55
15.6
Ф1500×3000
29.7
7.5
<25
0.074-0.4
2-5
75
19.5
Ф1500×4500
27
11
<25
0.074-0.4
3-6
110
22
Ф1500×5700
28
12
<25
0.074-0.4
3.5-6
130
25.8
Ф1830×3000
25.4
11
<25
0.074-0.4
4-10
130
34.5
Ф1830×4500
25.4
15
<25
0.074-0.4
4.5-12
155
38
Ф1830×6400
24.1
21
<25
0.074-0.4
6.5-15
210
43
Ф1830×7000
24.1
23
<25
0.074-0.4
7.5-17
245
43.8
Ф2100×3000
23.7
15
<25
0.074-0.4
6.5-36
155
45
Ф2100×4500
23.7
24
<25
0.074-0.4
8-43
245
56
Ф2100×7000
23.7
26
<25
0.074-0.4
12-48
280
59.5
Ф2200×4500
21.5
27
<25
0.074-0.4
9-45
280
54.5
Ф2200×6500
21.7
35
<25
0.074-0.4
14-26
380
61
Ф2200×7000
21.7
35
<25
0.074-0.4
15-28
380
62.5
Ф2200×7500
21.7
35
<25
0.074-0.4
15-30
380
64.8
Ф2400×3000
21
23
<25
0.074-0.4
7-50
245
58
Ф2400×4500
21
30
<25
0.074-0.4
8.5-60
320
72
Ф2700×4000
20.7
40
<25
0.074-0.4
22-80
380
95
Ф2700×4500
20.7
48
<25
0.074-0.4
26-90
480
102
Ф3200×4500
18
65
<25
0.074-0.4
As per process conditions
630
149
Ф3600×4500
17
90
<25
0.074-0.4
As per process conditions
850
169
Ф3600×6000
17
110
<25
0.074-0.4
As per process conditions
1250
198
Ф3600×8500
18
131
<25
0.074-0.4
45.8-256
1800
260
Ф4000×5000
16.9
121
<25
0.074-0.4
45-208
1500
230
Ф4000×6000
16.9
146
<25
0.074-0.4
65-248
1600
242
Ф4000×6700
16.9
149
<25
0.074-0.4
75-252
1800
249
Ф4500×6400
15.6
172
<25
0.074-0.4
84-306
2000
280
Ф5030×6400
14.4
216
<25
0.074-0.4
98-386
2500
320
Ф5030×8300
14.4
266
<25
0.074-0.4
118-500
3300
403
Ф5500×8500
13.8
338
<25
0.074-0.4
148-615
4500
525
Customer Site
Copper ore ball mill in Philippines
Iron ore ball mill in Russia
Lead zinc ball mill in Canada
After-sales service
Equipment installation and commissioning: professional technical team to guide the installation and commissioning, to ensure that the equipment is put into operation smoothly. Technical training: provide comprehensive technical training and operational guidance to ensure that you master the equipment operating skills. Warranty service: the main parts of the equipment enjoy warranty service, so that you can buy worry-free. Maintenance support: provide fast response maintenance support services to ensure that equipment failures are resolved in a timely manner. Parts supply: provide original parts supply service to ensure the continuous and stable operation of the equipment.
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